Fahimtar Matsin Aiki, Gwaji, da Fashewa a cikin Silinda na Fiber Carbon

Carbon fiber composite cylinders ana amfani da su sosai a masana'antu kamar kashe gobara, ruwa na SCUBA, sararin samaniya, da ajiyar iskar gas na masana'antu. Ana fifita su don ƙirarsu mai sauƙi da ƙarfin ƙarfi idan aka kwatanta da silinda na ƙarfe na gargajiya. Fahimtar mahimmin mahimmin matsi-matsi na aiki, matsa lamba na gwaji, da fashe matsa lamba-yana da mahimmanci don tabbatar da aminci da ingantaccen amfani. Wannan labarin yana bayyana waɗannan ra'ayoyin matsin lamba da hanyoyin da ke tattare da samarwa da gwajicarbon fiber cylinders.

1. Matsin Aiki: Iyakar Aiki

Matsin aiki yana nufin matsakaicin matsa lamba acarbon fiber cylinderan ƙera shi don ɗaukar lafiya yayin amfani na yau da kullun. Wannan shine matsin lamba wanda aka cika Silinda kuma ana amfani dashi ba tare da haɗarin gazawar tsarin ba.

Mafi yawancarbon fiber cylinders suna da kewayon matsin aiki tsakanin3000 psi (207 mashaya) da 4500 psi (310 mashaya), ko da yake wasu na musamman cylinders iya samun ma mafi girma ratings.

Ana ƙayyade matsi na aiki na Silinda ta abubuwa kamar ƙarfin abu, kauri na yadudduka, da aikace-aikacen da aka yi niyya. Misali,Silinda da aka yi amfani da su a cikin SCBA(na'urar numfashi mai ɗauke da kai) na masu kashe gobara galibi suna da matsi na aiki4500 psi (310 mashaya)don samar da isasshen iska a lokacin gaggawa.

Don tabbatar da aminci, masu amfani kada su taɓa ƙetare ƙimar matsi na aiki yayin sake cikawa ko amfani. Matsi da yawa na iya rage tsawon rayuwar silinda ko kuma haifar da gazawar bala'i.

2. Matsin Gwaji: Tabbatar da Mutuncin Tsarin

Matsin gwaji shine matsi wanda aka gwada silinda yayin kerawa ko dubawa lokaci-lokaci don tabbatar da ingancin tsarin sa. Wannan yawanci1.5 zuwa 1.67 sau da matsa lamba na aiki.

Misali:

• Silinda tare da a4500 psi (310 mashaya) matsa lamba aikiana yawan gwadawa a6750 psi (465 mashaya) zuwa 7500 psi (517 mashaya).
• Silinda tare da a3000 psi (207 mashaya) matsa lamba aikiana iya gwadawa a4500 psi (310 mashaya) zuwa 5000 psi (345 mashaya).

Gwajin hydrostatic ita ce mafi yawan hanya don gwada silinda. Wannan ya haɗa da cika silinda da ruwa da matsawa zuwa matsa lamba na gwaji. Ana auna faɗaɗa silinda don tabbatar da ya kasance cikin iyakoki karɓaɓɓu. Idan silinda ya faɗaɗa sama da ƙayyadaddun bayanai, ana ɗaukar shi mara lafiya kuma dole ne a yi ritaya daga sabis.

Ana buƙatar gwaji na yau da kullun ta ma'aunin masana'antu. A mafi yawan lokuta, carbon fiber cylinders dole ne a yi gwajin hydrostatic kowane3 zuwa 5 shekaru, dangane da buƙatun tsari a wani yanki na musamman.

3. Fashewa Matsin lamba: Margin Tsaro

Fashe matsa lamba shine matsi wanda silinda zai gaza kuma ya fashe. Wannan matsin lamba yawanci2.5 zuwa sau 3 na matsin aiki, samar da wani muhimmin gefen aminci.

Misali:

• A 4500 psi (310 bar) silindayawanci yana da fashe matsi na11,000 psi (758 mashaya) zuwa 13,500 psi (930 bar).
• A 3000 psi (207 bar) silindana iya samun fashewar matsa lamba na7500 psi (517 mashaya) zuwa 9000 psi (620 mashaya).

Masu masana'anta suna tsara silinda tare da wannan babban fashe matsa lamba don tabbatar da cewa za su iya jure matsi mai haɗari ko matsananciyar yanayi ba tare da gazawa ba nan da nan.

4. Tsarin Samfura naCarbon Fiber Silindas

Samar dacarbon fiber cylinders ya ƙunshi matakai da yawa don tabbatar da ƙarfin ƙarfi da dorewa:

1. Samuwar Liner- Layin ciki, yawanci ana yin shi da aluminum ko filastik, an tsara shi kuma an shirya shi azaman tsarin tushe.
2. Rufe Fiber Carbon- Ƙarfin fiber na carbon fiber mai ƙarfi yana da ciki tare da resin kuma yana da rauni sosai a kusa da layin a cikin yadudduka da yawa don samar da ƙarfafawa.
3. Tsarin Magani– An warke Silinda da aka naɗe a cikin tanda don taurare guduro, yana haɗa zaruruwa tare don iyakar ƙarfi.
4. Machining & Kammalawa- Silinda yana jure mashigin mashin daidaici don ƙara zaren bawul da ƙayyadaddun matakai kamar shafi saman.
5. Gwajin Hydrostatic- Kowane silinda yana cike da ruwa kuma ana matsawa don gwada matsa lamba don tabbatar da daidaiton tsari.
6. Gwajin Leak da Ultrasonic- Ƙarin gwaje-gwaje, kamar duban ultrasonic da gano ɗigon gas, ana yin su don sarrafa inganci.
7. Takaddun shaida & Tambari- Da zarar silinda ya wuce duk gwaje-gwaje, yana karɓar alamun takaddun shaida da ke nuna matsin aikin sa, gwajin gwaji, da kwanan wata masana'anta.

5. Gwaji da Ka'idojin Tsaro

Carbon fiber cylinders dole ne su bi ka'idodin amincin masana'antu, gami da:

• DOT (Sashen Sufuri, Amurka)
• TC (Transport Canada)
• EN (Ka'idojin Turai)
• ISO (Ƙungiyar Ƙungiyoyin Ƙididdiga ta Duniya)
• GB (Ka'idodin Ƙasar Sin)

Kowace hukumar gudanarwa tana da takamaiman buƙatu don gwaji da tazarar gwaji don tabbatar da aminci mai gudana.

Kammalawa

Fahimtar matsa lamba na aiki, gwajin gwaji, da fashewa yana da mahimmanci yayin amfanicarbon fiber cylinders. Waɗannan ƙimar matsa lamba suna tabbatar da amintaccen aiki na silinda a cikin aikace-aikace daban-daban. Ingantattun masana'antu da hanyoyin gwaji suna ba da garantin cewa waɗannan silinda sun kasance abin dogaro a ƙarƙashin yanayin matsanancin matsin lamba.

Ya kamata masu amfani koyaushe su bi jagororin masana'anta, bin jadawalin sake gwadawa, da kuma rike da silinda da kulawa don haɓaka tsawon rayuwarsu da tabbatar da aminci a ayyukan yau da kullun. Ta hanyar kiyaye waɗannan kyawawan ayyuka,carbon fiber cylinders zai ci gaba da samar da mafita mai sauƙi da ƙarfi ga masana'antun da suka dogara da matsananciyar ajiyar iskar gas.