Fahimtar matsin lamba, matsin lamba na gwaji, da kuma fashe matsin lamba a fiber fiber silinders

Carbon fiber Hellienite SilindaAn yi amfani da su sosai a masana'antu kamar kashe gobarar, ruwa ruwa, Aerospace, da kuma ajiya mai masana'antu. An yi falala a kansu saboda ƙirar su da ƙarfi mai ƙarfi idan aka kwatanta da siliniyar ƙarfe na al'ada. Fahimtar keɓance matsin lamba na aiki tare, matsa lamba na gwaji, da kuma fashewar-yana da mahimmanci don tabbatar da amfani da ingantaccen amfani da su. Wannan labarin ya yi bayanin waɗannan ra'ayoyin da ke gudana da matakai da hannu wajen samarwa da gwajicarbon fiber silinders.

1. Matsakaicin aiki: Iyakokin aiki

Matsalar aiki tana nufin matsakaicin matsin lamba acarbon fiber silinderan tsara shi don magance lafiya yayin amfani na yau da kullun. Wannan shine matsin lamba wanda aka cika da silinda kuma ana amfani dashi ba tare da hadarin ga kasawar ba.

Mafi yawacarbon fiber silinders suna da kewayon aiki tsakanin3000 PSI (207 bar) da 4500 pSI (310 bar), kodayake wasu keɓaɓɓen silinda na iya samun ƙarin daraja.

Matsakaicin aiki na silinda ya ƙayyade ta dalilai kamar ƙarfafawa, kauri daga yadudduka da aka sanya, da aikace-aikacen da aka nufa. Misali,silinda amfani da scba(Tsarin numfashi na jiki) don kashe gobara sau da yawa suna da matsi na aiki4500 PSI (310 Bar)don samar da wadatar iska a lokacin gaggawa.

Don tabbatar da aminci, masu amfani kada su wuce matsin lamba na masu amfani yayin cikawa ko amfani. Fadakarwa na iya rage ɗaukar gidan silinda ko haifar da rashin bala'i.

2. Gwajin gwaji: tabbatar da amincin tsari

Matsin lamba na gwaji shine matsin lamba wanda aka gwada shi yayin masana'antu ko bincike na lokaci don tabbatar da tsarin tsarin sa na tsarin sa. Wannan yawanci1.5 zuwa 1.67 sau da matsin lamba.

Misali:

• Silinda tare da4500 PSI (310 Bar) matsin lambaana gwada sau da yawa a6750 PSI (465 mashaya) zuwa 7500 PSI (517 Bar).
• Silinda tare da3000 PSI (207 bar) matsin lambaana iya gwada shi a4500 PSI (310 bar) zuwa 5000 psi (345 bar).

Hanya mai hydrostatic shine mafi yawan hanyar da aka fi dacewa da gwajin silinda. Wannan ya shafi cika silinda da ruwa da kuma matsawa shi zuwa matsin gwajin. Ba a auna fadada silinda don tabbatar da shi a cikin iyakokin karɓa. Idan mai satar yana faɗaɗa bayanai game da bayanai, ana ɗaukar shi bai dace ba kuma dole ne a yi ritaya daga sabis.

Ana buƙatar gwajin yau da kullun ta ƙa'idodi masana'antu. A mafi yawan lokuta, carbon fiber silinda dole ne a sami gwaji na hydrostatic kowane3 zuwa 5, gwargwadon abubuwan da ake buƙata a cikin wani yanki.

3. Burst matsa lamba: gefe mai aminci

Fitar Matsakaici shine matsin lamba wanda silinda zai lalace da katsewa. Wannan matsin lamba yawanci2.5 zuwa sau 3 da matsin lamba, samar da babbar hanyar aminci.

Misali:

• A 4500 PSI (310 bar) silindayawanci yana da matsin wuta na11,000 PSI (758 bar) zuwa 13,500 PSI (930 mashaya).
• A 3000 psi (207 bar) silindaZai iya samun matsin wuta na7500 PSI (517 mashaya) zuwa 9000 PSI (620 mashaya).

Masu kera suna dillalai tare da wannan matsanancin fashewar don tabbatar da cewa za su iya haifar da haɗari mai haɗari ko yanayin matsanancin yanayi ba tare da gazawa ba.

4. Tsarin masana'antarCarbon fiber silinders

Samuncarbon fiber silinderS ya ƙunshi matakai da yawa don tabbatar da ƙarfi da tsorewa:

1. Samarwa na liner- Liner na ciki, yawanci an yi shi da aluminium ko filastik, an fasalta kuma an shirya shi azaman tsarin tushe.
2. Carbon fiber rufe- Ingancin karfi Carbon Carbon fiber scarands suna impregnated tare da resin da kuma rauni rauni a kusa da liner a cikin yadudduka da yawa don samar da ƙarfafa.
3. Tsarin shakatawa- Ana shafa siliki a cikin tanda don taurara resin, ɗaure rijiyoyin tare don iyakar ƙarfi.
4. Mactining & Gama- Silinda ya sha kashi kanjiyayyen da aka shirya don ƙara zaren bawul da na gama tafiyar hawainiya kamar saiti.
5. Gwajin Hydrostatic- Kowane silinda ya cika da ruwa da kuma latsa don gwada matsin lamba don tabbatar da amincin tsari.
6. Leak da gwajin ultrasonic- Additiesarin gwaje-gwaje, kamar gano sikelin kuma gano wutar lantarki, ana yin su don kulawa mai inganci.
7. Takaddun shaida & Stamping- Da zarar mai silinda ya ratsa duk gwaje-gwaje, zai karɓi alamar shaidar da ke nuna yanayin aikinta, matsin lamba na gwaji, da kuma kwanan zamani.

5. Gwaji da ka'idodin aminci

Carbon fiber silinderS dole ne ya cika ka'idojin amincin masana'antu, gami da:

• Dot (Ma'aikatar sufuri, Amurka)
• Tc (jigilar kayayyaki)
• En (ka'idodin Turai)
• ISO (Kungiyar ta Kasa da Kasa)
• GB (Kasa Kasa na Kasa)

Kowane mutum yana da takamaiman buƙatu don gwaji da sake fasalin su don tabbatar da cigaban aminci.

Ƙarshe

Fahimtar matsin aiki, matsin lamba na gwaji, da kuma fashewar fashewa yana da mahimmanci yayin amfanicarbon fiber silinders. Wadannan rattunan matsin lamba suna tabbatar da amincin tsarin silinda a cikin aikace-aikace daban-daban. Tsarin masana'antu da kyau da kuma gwajin matakai yana ba da tabbacin cewa waɗannan silinda sun dogara ƙarƙashin yanayin matsin lamba.

Masu amfani koyaushe suna bin jagororin mai samar da kayayyaki, da kuma rike da silinda tare da kulawa don kara girman Lifespan kuma tabbatar da aminci a cikin ayyukan yau da kullun. Ta hanyar kiyaye waɗannan ayyukan mafi kyau,carbon fiber silinderS zai ci gaba da samar da hasken wuta da karfin karfi na masana'antu waɗanda suka dogara da kayan gas mai gas.